多列机回收系统的研制与应用

Development and application of multi-row machine recovery system

中文关键词:  益生菌产品  多列机  回收系统  产品收率

英文关键词:probiotic products  multi-row machine  recovery system  product yield

中文摘要:

      目的 设计多列机设备回收系统, 提升产品质量与收率, 降低企业生产成本。方法 自主设计一台多列机回收系统, 将多列机在生产过程中形成的扬粉, 通过回收系统的物料收集管收集到回收系统料仓中, 再通过物料回收管将回收系统料仓中的细粉重新输送回多列机的抽料管中, 并随着抽料管中物料一起进入多列机中的料仓中并进一步被袋包成产品。结果 多列机回收系统降低了员工的劳动强度, 每月单台除尘设备的清洁时间减少了22 h, 且益生菌产品的收率平均也由94.68%提升到99.71%, 收率提升了5.03%, 使其收率达到标准收率97%~102%范围, 每年为企业节约734.4万元的原料成本。结论 多列机回收系统的研制与应用, 显著地降低了益生菌产品生产过程中废粉的产生, 生产实现了良性循环, 减小了环保压力, 同时也为企业节约了原料成本, 取得了显著的经济效益。

英文摘要:

      Objective To design multi-row machine equipment recovery system, improve product quality and yield, and reduce production costs. Methods A self-designed multi-row machine recovery system was designed to collect the lifting powder formed in the production process of the multi-row machine into the material bin of the recovery system through the material collection pipe of the recovery system, then the fine powder in the bin of the recovery system was transported back to the extraction pipe of the multi-row machine through the material recovery pipe, and the material in the extraction pipe enters the silo of the multi-row machine and was further bagged into production products. Results The labor intensity of employees was reduced by multi-row machine recovery system, and the cleaning time of single dust removal equipment per month was reduced by 22 h. The average yield of probiotics was increased from 94.68% to 99.71%, and the yield was increased by 5.03%. The yield reached the standard yield range of 97%?102%, and the annual cost of raw materials of 7.344 million yuan was saved. Conclusion Through the development and application of the multi column machine recycling system, the production of waste powder in the production process of probiotics is significantly reduced, the production realizes a virtuous cycle, reduces the pressure of environmental protection, saves the cost of raw materials for enterprises, and achieves significant economic benefits.